China Ductile Iron Flange Adapter Supplier
- CAST IRON FLANGE ADAPTER STYLE: The gasket seating surfaces on both the pipe and the mating flange must be smooth and free from any gouges, indentations, or deformities to ensure a proper seal.
- Kindly refer to the installation instructions for detailed information. Ensuring that Vic-Flange Adapters are assembled without any interference with the mating components is essential to guarantee their optimal functionality.
Product Description
What Is A Ductile Iron Flange Adapter?
A Ductile Iron Flange Adapter is a type of piping fitting used to connect pipelines with different types or sizes of flanges. It allows components like valves, elbows, tees and connectors to be smoothly integrated into a piping network.
Ductile Iron Flange Adapter is typically small, elongated cylinders with female fittings on both ends that precisely align with flange bolt hole patterns. This ductile iron material allows the adapter to withstand high mechanical pressures and forces.
The Manufacturing Process of Ductile Iron Flange Adapter
- Creation: Ductile iron is achieved by enhancing the pig iron alloy with elements like magnesium to improve its malleability. The molten alloy is then poured into molds shaped according to the desired fitting.
- Machining: Once the casting solidifies, it is removed from the mold and undergoes machining operations such as turning, boring, facing, and tapping to achieve the correct dimensions, finishes, and bolt hole patterns.
- Final Finishing: After machining, the fitting surfaces may undergo processes like deburring, passivation, and other treatments tailored to the intended usage conditions. Protective coatings like epoxy are often applied.
- Quality Inspection: Fittings designated as Ductile Iron Flange Adapter undergo thorough dimensional and visual inspections to ensure they meet industry standards and specific requirements before being approved for shipment.
| Ductile Iron Flexible Coupling | |
|---|---|
| Designed for | Class 53 or higher pipe |
| Pressures | up to 250 psi | 1724 kPa | 17 bar |
| Optional coatings | Include coal tar epoxy, organic zinc primer and bituminous |
| Temperature range | -20°F to +180°F/ -29°C to +82°C |
The Advantages of Ductile Iron Flange Adapter
- Enhanced Strength – Ductile iron exhibits superior tensile and impact strength compared to cast or malleable iron, making it resilient against mechanical stresses.
- Resistance to Corrosion – Utilization of materials like epoxy or specialized alloys can bolster corrosion resistance, ideal for various industrial settings.
- Longevity – Ductile Iron Flange Adapter that is appropriately machined and coated can withstand years of use in challenging water, wastewater, and petrochemical applications.
- Simplified Installation – Standardized bolt hole patterns facilitate quick assembly using conventional bolting methods without the need for specialized tools or expertise.
- Chemical Compatibility – Ductile iron is compatible with a broad range of fluids, including water, mild acids, alkalis, and non-oxidizing mineral slurries.
- Cost-Effective – Despite its robust strength, Ductile Iron Flange Adapter is more economical than alternatives like steel, which often entail pricier fabrication processes.
- Customization Options – Molds can be tailored to any size, dimension, or configuration, allowing for seamless integration with almost any end connection requirement.
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