OEM Ductile Iron Flange Adaptor Factory
- CAST IRON FLANGE ADAPTER STYLE: The gasket seating surfaces on both the pipe and the mating flange must be smooth and free from any gouges, indentations, or deformities to ensure a proper seal.
- Please consult the installation instructions for comprehensive details. It is crucial to assemble Vic-Flange Adapters in a manner that avoids any interference with the mating components to ensure proper functionality.
Product Description
Exploring Ductile Iron Flange Adaptor
A Ductile Iron Flange Adaptor plays a crucial role as a piping component used to connect pipelines with varying flange sizes or types, enabling the smooth integration of key elements like valves, elbows, tees, and connectors in a piping framework.
Usually appearing as small, elongated cylinders, Ductile Iron Flange Adaptor features female fittings on both ends that align accurately with flange bolt hole patterns. Constructed from robust ductile iron material, these adapters demonstrate durability in resisting high mechanical pressures and forces.
The Manufacturing Process of Ductile Iron Flange Adaptor
- Creation: Ductile iron is achieved by enhancing the pig iron alloy with elements like magnesium to improve its malleability. The molten alloy is then poured into molds shaped according to the desired fitting.
- Machining: Once the casting solidifies, it is removed from the mold and undergoes machining operations such as turning, boring, facing, and tapping to achieve the correct dimensions, finishes, and bolt hole patterns.
- Final Finishing: After machining, the fitting surfaces may undergo processes like deburring, passivation, and other treatments tailored to the intended usage conditions. Protective coatings like epoxy are often applied.
- Quality Inspection: Fittings designated as Ductile Iron Flange Adaptor undergo thorough dimensional and visual inspections to ensure they meet industry standards and specific requirements before being approved for shipment.
| Ductile Iron Flexible Coupling | |
|---|---|
| Designed for | Class 53 or higher pipe |
| Sizes | from 3 – 24″ | DN80 – DN600 |
| Optional coatings | Include coal tar epoxy, organic zinc primer and bituminous |
| Temperature range | -20°F to +180°F/ -29°C to +82°C |
Benefits Of Ductile Iron Flange Adaptor
- High Strength – Ductile iron has greater tensile and impact strength than cast or malleable iron for withstanding mechanical stresses.
- Corrosion Resistance – Materials like epoxy or special alloys can be used to enhance corrosion resistance suitable for most industrial environments.
- Durability – Properly machined and coated Ductile Iron Flange Adaptor can stand up to decades of use in demanding water, wastewater and petrochemical applications.
- Easy Installation – Standardized bolt hole patterns allow fast assembly using common bolting procedures without special tools or skills.
- Chemical Compatibility – Ductile iron is suitable for a wide range of fluid types including water, mild acids, alkalis and non-oxidizing mineral slurries.
- Cost Effectiveness – Despite high strength, Ductile Iron Flange Adaptor cost less than alternatives like steel which require more expensive fabrication.
- Customizable – Molds can be produced in any size, dimension or configuration to interface virtually any end connection requirement.
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